Silcotech, has invested in the future with the purchase of three state-of-the-art Nexus pumps. This strategic acquisition underscores Silcotech’s commitment to innovation, consistent quality, and operational efficiency across its manufacturing operations.
The new Nexus pumps, renowned in the industry for their advanced precision dosing systems, will significantly enhance Silcotech’s ability to process high-consistency liquid silicone materials with even greater accuracy. Each pump integrates sophisticated metering technology that allows for exact mixing ratios, reducing waste and improving repeatability in production.
“Adding these Nexus pumps to our equipment lineup is part of our ongoing strategy to stay at the forefront of LSR molding technology,” said Yogesh Chauhan, CEO at Silcotech. “Our customers demand the highest standards of precision and consistency, and investments like this ensure we can deliver on those expectations while increasing throughput and reducing cycle times.”
New Nexus pumps lined up after delivery
Environmental Benefits
Compared to traditional silicone dosing units, the new Nexus pumps deliver important environmental advantages:
- Material Waste Reduction: The precise metering system minimizes overfills and scrap material, reducing silicone waste by up to 50%.
- Lower Energy Consumption: Nexus pumps operate more efficiently, using less power per kilogram of material processed.
- Cleaner Production: The closed system design reduces the risk of leaks and contamination, minimizing hazardous cleanup procedures and protecting both operators and the environment.
- Optimized Container Emptying: The pumps achieve nearly complete drum evacuation, reducing residual material left in containers and lowering disposal impact.
Silcotech estimates that the improved efficiency of the Nexus pumps will contribute to a significant reduction in the company’s overall carbon footprint and align with its sustainability goals.
From Left Nexus Dosing Trainer: Attila Hoffmann, Silcotech Employees: Navdeep Singh, Manjunath Bhute
The new systems also offer substantial operational benefits, including:
- Automated material monitoring: Continuous real-time measurement and control of dosing volumes.
- Clean and efficient operation: Hygienic design with minimal material contamination and simplified maintenance.
- Enhanced process transparency: Integrated touchscreen interfaces and data logging for better production oversight.
To ensure a smooth transition and maximize the performance of the equipment, Nexus provided comprehensive on-site training at Silcotech’s facility. Production teams, maintenance staff, and quality personnel participated in hands-on sessions covering installation, calibration, troubleshooting, and best practices for sustainable operation.
From Left Silcotech Employee: Suresh Surulinathan, Nexus Dosing Trainer: Attila Hoffmann
Silcotech’s production teams have already begun integrating the pumps into select manufacturing cells, with training and validation completed ahead of schedule. The company anticipates improved productivity and further reduction in material waste as the equipment comes fully online.
This investment is the latest in a series of upgrades as Silcotech expands its capacity to support customers in medical, automotive, and consumer markets. The addition of Nexus technology positions the company to meet growing demand for high-precision LSR components while maintaining its reputation as a trusted, quality-focused partner.
From Left Silcotech Employees: Manjunath Bhute, Navdeep Singh, Nexus Dosing Trainer: Attila Hoffmann
